Servo Feeder Straightener and Uncoiler
|Terms of Trade:||FOB,CFR,CIF|
|Min. Order:||1 Bag/Bags|
|Delivery Time:||15 Days|
|Place of Origin:||China|
|Supply Ability:||100 sets|
Model No.: MAC4
Servo Feeder Straightener and Uncoiler are suitable for all kinds of stamping production lines, such as hardware,electronic combinations,tools,metal pieces,zinc-plating sheets ,electroplating sheets stamping line.
Servo Feeder Straightener and Uncoiler consist 3 main parts, one is loading coil car, one is the hydraulic decoiler part and the other is straightener feeder machine.
1. Automatic loading coil car
Automatically lift the coil to the mandrel of the decoiler machine with loading coil car. And then the mandrel can expand and clamp the coil.
a) Loading capacity 5T-10T
b) Up-and-down movement the coil car by hydraulic cylinder
c) Horizontal movement by hydraulic motor
d) 2 Coil well-knit, no disperse
a) Coil loading type: Single head with cantilever
b) Max. loading capacity: 5ton-10ton
c) Expansion type: Hydraulic
d) Brake type: pneumatic, stable and safe, also can prolong lifetime of the power system
e) Mandrel hydraulic expansion system. The hydraulic station provide power to drive the hydraulic cylinder to expand & draw back the mandrel to clamp coil or release the coil.
f) Press arm device to hold the strips, preventing coil loose. Further more, the press arm equipped with a PU roller to hold the strips, don`t scratching strip surface.
g) Support arm device. Driven by hydraulic-cylinder, it was use to guide and support strips, Further more, several sets of rollers installed in the device, and all rollers were chrome plated, the surface is very smooth, preventing scratching material surface.
h) Limit arm device, clamping coil in width direction, preventing coil collapsing when coil were too narrow. Further more, the width between two back gauge arms were designed adjustable by operate the manual wheels, coil width range is 70mm-1000mm.
i) Machine equipped with hydraulic station, providing oil pressure to drive the mandrel expansion & contraction and hydraulic cylinder.
j) Sensor device: electric eye loop control system, stable, safe and long lifetime. With the electric eye loop control system, the decoiler release strips automatically.(you can refer to the following image)
a) Structure: Servo motor driven, synchronous belt transmission, gear transmission
b) Servo motor and driver: Yaskawa, Japan
c) Straightening roller: 9 (upper 5/down 4)
d) straightening roller diameter:φ88mm
e) Pinch roller: 2pcs
f) Feeding roller: 2pcs
All the roller material is GCr15, after quenched, high frequency annealing, the hardness is HRC58°-60°and then precision polishing.
g) Gear: Material adopted 40Cr. The center quenched, teeth high frequency annealing and precision polishing.
h) Straightening adjustment: eccentric turbine worm adjustment, dial indicator display; Electric adjustment can be provided also
i) The entrance clamping roller: 2pcs
j) Release type: pneumatic
k) Feeding control: get signal from press encode or cam box, and controlled by PLC and display on HMI.
l) Material input guide roller: 1 group (manual adjustment)
m) Coil Inlet device. It equipped with chrome-plated rollers and guided strips to go through the straightening part.
n) Straightening device. It was mainly to press and flat coil head and end of the coil. Usually, the coil head is curvy, if without this device, the material is hard to go through the straightening part. But with this device, when the strips comes then entrance of the straightening part, the tip flatness device and press and flat the coil head and go through straightening device smoothly.
o) Handwheel: The operator crank the manual handle to adjust the accuracy of the straightening part.
p) Outlet bracket: assistant support material device. It was mainly used to guide strips from straightening part to press machine.
q) Control box. It was mainly used when coil run out and need to change a new coil and let the strips go though the straightening part at manual model.
r) HMI. The operator operate the machine and set data in this device.
s) Worm gear screw jacks device. It main used to adjust the height of feeding line.
t) Lubrication type: lubrication grease, manual grease bump lubrication
Servo Feeder Straightener and Uncoiler Model:MAC4 Model MAC4-400 MAC4-600 MAC4-800 MAC4-1000 MAC4-1300 Stock Width(mm) 70~400 70~600 70~800 70~1000 70~1300 Stock Thickness(mm) 0.6~6.0 0.6~6.0 0.6~6.0 0.6~6.0 0.6~6.0 Max.Coil Weight(kg) 5000 5000 7000 7000 7000 Max.Coil O.D.(mm) 1400 1400 1400 1400 1400 Coil I.D.(mm) 508 508 508 508 508 Feed Length(mm) ~500* ~500* ~500* ~500* ~500* Max.Line Speed(m/min) 16~24 16~24 16~24 16~24 16~24 Straightener Rolls(piece) upper 4/down 3 Feed Rolls (set) 1 1 1 1 1 Main Motor AC5.5 AC7.5 AC7.5 AC11.0 AC11.0 Mandrel Expansion Hydrauilc Hydrauilc Hydrauilc Hydrauilc Hydrauilc Reel Motor(kw) 2.2 2.2 3.7 3.7 3.7 Power(v) 3 Phase 220V/380V/50HZ Operating Air(Mpa) 0.49 0.49 0.49 0.49 0.49
Straightening Performance Material Tech-info of thickness & Width MAC4-400 MAC4-600 MAC4-800 MAC4-1000 MAC4-1300 0.6~1.3 400 600 800 1000 1300 2 2.3 2.5 1170 2.8 933 933 3.2 714 714 714 4 457 457 457 457 4.5 361 361 361 361 361 5 293 293 293 293 293 6 203 203 203 203 203
1)The above figures are the material having yield strength σs=245N/mm² ,Max. tensile strength σb=392 N/mm²)2)Specifications are subject to change for improvement without notice.
Automobile stamping, appliances manufacturing, computer and electronic componets, hardware and metal parts etc industry.
Automotive Parts: Bracket, Damper, Barke Pad, Tie Bar, Electric Accessory, Shell Parts Of Printers, Computer Frame,Slide Rail of Car Seat, Splash Shield of car body and etc
MAC4 Servo Feeder Straightener and Uncoiler is working in our customer's factory.
Servo Feeder Straightener and Uncoiler for making the bracket coil sheet feed line.
This machine is workinng in one of our customer's factory, they produce U type parts with Servo Feeder Straightener and Uncoiler.
With the Yaskawa Servo Systems and Mitsubishi PLC control, the feeding line can reach ±0.15mm feeding accuray.
Mayflay Machinery(huizhou) Co.,LTD
Mayflay company has been learning Japanese technology and using high standards of principle in the parts selection, assembly process and spare parts, focus on designing and providing innovative, cost-effective Coil Processing Solutions and Automatic Stamping Line solutions. Mayflay develops with cutting-edge technology and considerate service. Mayflay offers one stop solution to solve the problem of feeding coil strips into the press so well, and increase production so substantially. Today, Mayflay is a dedicated enterprise featuring facility manufacturing with good reputation, professional skills, modern management, extensive sales network, and ingenious marketing.
Mayflay is not the best in the world, and the price is not the cheapest. But we can provide excellent products to reach your requirements and help you obtaining the greatest economic benefits.
- Company Name: Mayflay Machinery(huizhou) Co.,LTD
- Representative: Mr Yang
- Product/Service: Press Feeding And Coil Handling Equipment , Compact Press Feed Line , Decoiler straightener Feeder , Press Feeder , High speed press machine , Combined Decoiler straightener
- Capital (Million US $): 10000000RMB
- Year Established: 2010
- Total Annual Sales Volume (Million US $): US$2.5 Million - US$5 Million
- Export Percentage: 31% - 40%
- Total Annual Purchase Volume (Million US $): US$2.5 Million - US$5 Million
- No. of Production Lines: 20
- No. of R&D Staff: 11 -20 People
- No. of QC Staff: 5 -10 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 30,000-50,000 square meters
- Factory Location: Gaolian Section, Xinfeng Village, Xinxu Town, Huiyang District, Huizhou City, Guangdong, CN.
- Contact Person: Ms. Vanessa
- Tel: 86-752-3635620
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